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11 Jan 2022

The New Standard in Recyclable Flexible Packaging: High-Barrier, Low Impact Solutions

In today’s packaging world, combining consumer demands with sustainability is crucial. Our team has made a major breakthrough with a high-barrier, 99% LDPE laminate that offers the same level of product protection as metalized PET but in a fully recyclable, single-material solution. This innovation sets a new standard in packaging by delivering a sustainable option that meets performance needs typically handled by complex multi-material layers—a leap forward for eco-friendly consumer goods.

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Why Sets It Apart:
  • Single-Material, High-Barrier Solution: Provides the protective qualities of multi-layer packaging without the environmental drawbacks.
  • Lower Fossil Fuel Dependence: Reduces reliance on fossil fuels compared to conventional materials, lowering the environmental impact.
  • Recyclable and Responsible: Designed for easy recycling with dedicated soft plastics streams, making it simple to dispose of sustainably.

This high-barrier laminate delivers high performance while remaining recyclable. Key advantages include:

  • Outstanding Protection: Keeps products fresh and secure, comparable to the best multi-material packaging.
  • Recyclability: Works with soft plastic recycling programs, including those specifically for Number 4 plastic.
  • Sustainable Content: Can contain up to 55% recycled content, reducing carbon emissions and supporting the circular economy.
  • Versatile Across Applications: Adaptable to a wide variety of packaging formats, supporting many industries and needs.
  • Less Fossil Fuel Usage: Uses fewer fossil resources compared to traditional packaging.
  • Reduced Carbon Footprint: Incorporates up to 55% recycled content, cutting down on carbon emissions.
  • Recyclable and Circular-Friendly: Designed to be fully recyclable, promoting circularity and a more sustainable future.

The flexibility and protective strength of this material make it a valuable option for diverse sectors:

  • Food and Beverage: Keeps products fresh and extends shelf life, helping to reduce waste.
  • Personal Care: Maintains quality by protecting moisture-sensitive products.
  • Pet Products: Preserves the nutritional integrity of pet foods.
  • Pharmaceuticals: Provides secure packaging for medications and supplements.
  • Household Goods: Offers durable, reliable packaging for various household items.
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Packaging Styles

This material is ideal for a range of packaging styles, including:

This material is also optimized for roll stock and high-speed production lines, thanks to a modified outer layer with rigidity similar to conventional materials.

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MOQ: 10,000 units

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Technical Specifications

Water vapor transmission rate (WVTR): ≤0.30 cm³/m²/24hr/0.1MPA

‍Oxygen transmission rate (OTR): ≤0.50 g/m²/24hr

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How we made it possible:

Two key technological advancements paved the way for this high-barrier mono-material laminate:

  1. Advanced Metallization Technology: An ultra-thin metalized coating strengthens resistance to moisture, gases, and light, delivering excellent product protection while maintaining recyclability.
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  2. Enhanced LDPE Technology: The outer layer undergoes a special treatment to boost strength and durability, allowing smooth integration with high speed production lines.
Moving Toward a Greener Future:

High-barrier, recyclable laminates mark a big step forward for sustainable packaging. Offering the barrier protection demanded by various industries, this innovation is designed to reduce environmental impact and promote a circular economy. As the packaging industry advances, these kinds of solutions are key for brands committed to sustainability.

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Ready to explore what this material can bring to your products? Contact our team today for more information.

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